一、金屬飛邊：機(jī)械加工的 “討厭倒刺”

　　1、 Metal flash edge: the 'hated barb' of mechanical processing

　　想象你剛剪完指甲，指尖冒出一根扎手的倒刺 —— 金屬飛邊就是機(jī)械加工后的 “指甲倒刺”。車床銑削、沖壓成型后的零件邊緣，常掛著薄薄的金屬毛刺，小到手機(jī)螺絲孔的毛邊，大到汽車發(fā)動(dòng)機(jī)缸體的飛邊，不僅影響裝配精度，還可能劃傷人手。傳統(tǒng)去除方法像用銼刀磨、用砂紙打，費(fèi)時(shí)費(fèi)力還容易留痕跡，而工業(yè)級(jí)高壓噴淋清洗機(jī)卻能讓飛邊 “秒消失”！

　　Imagine you have just finished cutting your nails, and a prickly barb pops up from your fingertip - a metal fly edge is the "nail barb" that has been mechanically processed. The edges of the parts after lathe milling and stamping often have thin metal burrs, ranging from the burrs of phone screw holes to the burrs of car engine cylinder blocks, which not only affect assembly accuracy but may also scratch hands. Traditional removal methods such as filing and sandpaper are time-consuming, labor-intensive, and prone to leaving marks, while industrial grade high-pressure spray cleaning machines can make flying edges disappear in seconds!

　　二、高壓水流：比手術(shù)刀還鋒利的 “水刀”

　　2、 High pressure water flow: a "water knife" sharper than a surgical knife

　　1. 水壓到底多猛？

　　How strong is the water pressure?

　　普通家用水槍水壓約 0.5 公斤 / 平方厘米，而工業(yè)級(jí)清洗機(jī)把水壓加到 200-500 公斤 / 平方厘米 —— 相當(dāng)于把水變成高速子彈！舉個(gè)例子：這種水壓能輕松切開 5 毫米厚的牛皮，對(duì)付 0.1-2 毫米的金屬飛邊，就像用高壓水槍沖掉蛋糕上的糖霜。

　　A regular household water gun has a water pressure of about 0.5 kilograms per square centimeter, while an industrial grade cleaning machine increases the water pressure to 200-500 kilograms per square centimeter - equivalent to turning water into high-speed bullets! For example, this type of water pressure can easily cut open 5-millimeter thick cowhide and deal with 0.1-2mm metal burrs, just like using a high-pressure water gun to wash away the frosting on a cake.

　　2. 水流怎么 “削” 飛邊？

　　How does the water flow "cut" the edges?

　　當(dāng)高壓水流以 800 公里 / 小時(shí)的速度（比高鐵快 3 倍）沖擊飛邊時(shí)，會(huì)產(chǎn)生兩種破壞力量：

　　When high-pressure water flows at a speed of 800 kilometers per hour (three times faster than high-speed trains) and impacts the flying edge, two types of destructive forces will be generated:

　　沖擊力破碎：水流像無(wú)數(shù)小錘子連續(xù)敲打飛邊根部，金屬疲勞斷裂；

　　Impact force breakage: Water flows like countless small hammers continuously hitting the root of the flying edge, causing metal fatigue fracture;

　　空化效應(yīng)：水流高速撞擊金屬表面瞬間，會(huì)產(chǎn)生微小氣泡爆炸，像無(wú)數(shù)微型炸彈震碎飛邊，連縫隙里的毛刺都能震下來(lái)。

　　Cavitation effect: When water flows at high speed and collides with a metal surface, tiny bubbles explode, like countless miniature bombs shattering flying edges, even the burrs in the gaps can be shaken off.

　　三、三大神器讓飛邊無(wú)處可逃

　　3、 Three magical tools make Feibian have nowhere to escape

　　1. 旋轉(zhuǎn)噴砂噴頭：給水流 “加砂紙”

　　1. Rotating sandblasting nozzle: Add sandpaper to the water flow

　　結(jié)構(gòu)像渦輪：噴頭邊旋轉(zhuǎn)邊噴出混有細(xì)砂的水流（類似噴砂槍），旋轉(zhuǎn)速度達(dá) 1000 轉(zhuǎn) / 分鐘，水流軌跡形成螺旋切割網(wǎng)；

　　The structure is like a turbine: the nozzle rotates while spraying a water flow mixed with fine sand (similar to a sandblasting gun), with a rotation speed of 1000 revolutions per minute, and the water flow trajectory forms a spiral cutting network;

　　砂水混合威力：石英砂被高壓水流加速后，像無(wú)數(shù)小刀片刮擦飛邊，連鑄造件的粗糙飛邊都能磨平，效果比手工打磨光滑 3 倍。

　　Mixing power of sand and water: After being accelerated by high-pressure water flow, quartz sand can scrape the edges like countless small blades, and the rough edges of continuous casting parts can be smoothed out, with a smoothing effect three times smoother than manual polishing.

　　2. 數(shù)控定位支架：讓水流 “指哪打哪”

　　2. CNC positioning bracket: allowing water flow to "hit where it points"

　　支架像機(jī)械手臂，能精準(zhǔn)控制噴頭距離零件 5-10 厘米，角度偏差不超過(guò) 1 度；

　　The bracket is like a robotic arm, which can accurately control the distance between the nozzle and the part by 5-10 centimeters, with an angle deviation of no more than 1 degree;

　　比如清洗汽車齒輪內(nèi)圈飛邊時(shí)，支架帶動(dòng)噴頭伸進(jìn)齒縫，邊旋轉(zhuǎn)邊噴水，每個(gè)齒槽都被水流 “剃” 得干干凈凈。

　　For example, when cleaning the flying edges of the inner ring of a car gear, the bracket drives the nozzle to extend into the tooth gap, spraying water while rotating, and each tooth groove is "shaved" clean by the water flow.

　　3. 恒溫加熱系統(tǒng)：讓頑固飛邊 “變軟”

　　3. Constant temperature heating system: softening stubborn burrs

　　有些金屬飛邊硬度高（如淬火鋼），清洗機(jī)把水加熱到 60-80℃，金屬遇熱微膨脹，飛邊根部變脆弱；

　　Some metals have high flash hardness (such as quenched steel), and when the cleaning machine heats the water to 60-80 ℃, the metal expands slightly when heated, and the root of the flash becomes fragile;

　　實(shí)測(cè)數(shù)據(jù)：加熱后清洗不銹鋼飛邊，效率提升 40%，就像熱刀切黃油比冷刀輕松。

　　Actual test data: After heating, cleaning the stainless steel flash can increase efficiency by 40%, just like cutting butter with a hot knife is easier than with a cold knife.

　　四、工業(yè)級(jí)高壓噴淋清洗機(jī)去除金屬飛邊的核心就兩步：

　　4、 The core of removing metal burrs with an industrial grade high-pressure spray cleaning machine consists of two steps:

　　高壓水流當(dāng) “刀”：用超高壓讓水流擁有切割能力；

　　High pressure water flow as a 'knife': using ultra-high pressure to give the water flow cutting ability;

　　旋轉(zhuǎn)噴砂當(dāng) “砂紙”：邊轉(zhuǎn)邊磨，讓飛邊無(wú)處可逃。

　　Rotating sandblasting is like "sandpaper": grinding while rotating, making flying edges have nowhere to escape.

　　本文由噴淋清洗機(jī)友情奉獻(xiàn).更多有關(guān)的知識(shí)請(qǐng)點(diǎn)擊:http://m.022dykj.com我們將會(huì)對(duì)您提出的疑問(wèn)進(jìn)行詳細(xì)的解答，歡迎您登錄網(wǎng)站留言.

　　This article is a friendly contribution from a high-pressure deburring cleaning machine For more information, please click: http://m.022dykj.com We will provide detailed answers to your questions. You are welcome to log in to our website and leave a message